Mechanical Engineering

In metal machining process turning operation of cylindrical parts are machined on CNC turning machine. Present work includes the machining of cylindrical component having non-concentric shape. Rotary fixture is designed for machining on CNC turning machine. To avoid unbalancing of fixture, fixture must be balanced by adding the counterweight on rotary fixture to minimize machining rejection. The fixture can be balanced by dynamic balancing machine. In project work rotary fixture will balance by Computer Aided Mass Balancing (CAMB) methodology. The methodology for balancing rotary fixture will use to calculate counterweight to be added on rotary fixture along with its position.

This paper addresses the development of a Human Powered Flywheel Motor (HPFM) operated forge cutter. This set-up is used to cut forage crop residues like maize Stover, sorghum Stover in dry condition. This cut Stover can be feed to cattle directly. The current practice by small livestock farmers is to cut forage manually by axe or machetes. The mechanized cutters also available which are hand operated as well as electric motor driven. But today there is severe power shortage in country like India, particularly in rural and remote area. It is convergent to the fact that the hand muscles are weaker than leg muscles. The concept of human powered flywheel motor is used to develop the pedal operated forge cutter. In this set-up flywheel is used as a motor or a store for energy. The operator pumps the energy into flywheel by pedaling bicycle- drive mechanism with a speed rising gear pair. After a one minute pedaling is stopped, and then flywheel shaft is connected to cutter shaft through spiral jaw clutch. The stored energy is enough to operate cutter effectively and efficiently. The test performance of developed cutter shows the remarkable improvements over hand operated forage cutter.

A simple Okra threshing machine was designed, fabricated and tested to alleviate the problems associated with Okra processing in Nigeria. It is consists mainly of five units namely, the feeding assembly, the threshing unit, separation unit, power transmission unit. The overall mean threshing and cleaning efficiencies obtained were 93.95 and 99.56% respectively. Drum speed 500rpm combine with 55mm concave clearance gave the highest Threshing efficiency of 99.99%. All speeds, concave clearance combinations gave clearing efficiency above 98%. The machine threshing and cleaning efficiencies increased with increase in drum speed and decrease with increase in concave clearance. The machine is simple to operate and maintain without formal training.

Friction stir welding is a relatively new solid-state joining technique which is widely adopted in different industry fields to join different metallic alloys that are hard to weld by conventional Fusion welding. FSW welding of material ( like aluminium stainless steel copper etc.) with good weld quality it is essential to manufacture specified fixture having accurate clamping capacity, heat resistance, compressive strength of base plate, flexibility in the welded plate dimension and easy to operate before and after FSW process. In this paper everything is calculated properly with complete design criteria to fulfill above mentions requirement

Pneumatic applications are increasing day to day. Nowadays most of the systems are rehabilitated into Pneumatic. This is due to the speed, accuracy and safety of Pneumatic systems, when compared to the rest. Till date the rubber stamping is done manually. It is for the reason that the content, size and shape of Rubber stamp may vary depending on the particular application. But no research is carried out for large measure of similar rubber stamping. In order to save the man power and to reduce the processing time the Pneumatic Rubber Stamping Machine is designed and fabricated.

The goal of this paper is to design and implementation of wearable device which can be use as a guide to blind people by allowing them to imaging and response to spatial information by using IR transceiver then give an alarm as a vibration to skin by using a mobile vibrator. This vibration is give alarm to blind person to avoid obstacle, its look like sensory appendages of insects. This device can be used instead of dogs or cane to help blind people also it can be used by workers whose work in dangerous construction locations.

In our country most of the population has agriculture as a primary source of income. Agricultural output consist of 16% of India GDP but in most parts of our country there is scarcity of water. To give boost to agriculture the earliest leaders of the country had given primary importance to irrigation projects. But day by day it’s becoming need of the hour to utilize micro irrigation techniques like drip and sprinkler irrigation. In our country most of the farmers utilize conventional process of pipe collection. But it effects the life of pipes, while collecting the pipes it forms scratches, minute holes, bends and while utilizing next time its efficiency has been decreased so these paper deals with the application of a simple mechanism to coil the pipes and collect it without bending or forming twist and increasing its efficiency and long life. It deals with very basic but un-noticed problem related to drip irrigation pipes.

The objective of this study was to design a singulation system for proper presentation of rice kernels to be analyzed by vision-based rice inspection systems. In order to achieve this goal, several ideas were examined and the preference of each design over the others was evaluated using the Multi-Criteria-Analysis (MCA) method. The proposed designs included a grooved conveyor belt, dual conveyor singulation device, vibrating tray, circular positioning device, and ejection nozzles. The assessment criteria considered in this research included complexity, fabrication cost, feasibility of implementation, singulation speed, and singulation accuracy. After executing the MCA method, the dual conveyor singulation design was selected as the best design for implementation. A prototype of the selected idea was then constructed and its performance was evaluated practically at different transmission frequencies (TFs) of the conveyor’s variable speed drive and discharge rate (DR) of kernels on the conveyor surface. Results of evaluation showed that in all of the DRs the singulation efficiency increased with transmission frequency. The results also revealed that for all of the evaluated TFs, increasing the discharge rate decreased the singulation efficiency. For all of the evaluated DRs, a somewhat irregular increase was observed in the number of singulated kernels with increasing TF. The highest singulation efficiency was equal to 93.09 % which was obtained at DR of 60 g/min and TF of 60 Hz. The highest number of singulated kernels was equal to 94.75, on the average, which was achieved at DR of 60 g/min and TF of 50 Hz

An Autogenous Milling defined as used in this study, the term Autogenous milling means a process in which the size of the constituent pieces of a supply of rock is reduced in a tumbling mill purely by the interaction of the pieces, or by the interaction of the pieces with the mill shell, no other grinding medium being employed. The definition thus covers both 'run-of-mine' and 'pebble' milling, the only difference from the mathematical modeling viewpoint being that the feed to the first has a continuous, and the second a non-continuous, size distribution. This paper describes the detail design of a typical Autogenous mill.

The special characteristics of the Autogenous mill are stated, and a suitable type of model for the mill is presented. An Autogenous Milling defined as used in this study; the term Autogenous milling means a process in which the size of the constituent pieces of a supply of rock is reduced in a tumbling mill purely by the interaction of the pieces, or by the interaction of the pieces with the mill shell, no other grinding medium being employed. The definition thus covers both 'run-of-mine' and 'pebble' milling, the only difference from the mathematical modeling viewpoint being that the feed to the first has a continuous, and the second a non-continuous, size distribution